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Spinal Tap dollsMat Falls, who sculpted the 12-inch Spinal Tap dolls for Sideshow Toys, agreed to answer a few questions about the delicate challenge of recreating the craniums of one of England's loudest bands.

How did you arrive at what must be the peak of your career as a dollmaker?
I began my career working in makeup effects for movies and television in Hollywood, but the way the industry was heading with CGI and digital effects I thought it would be best to look for another source of income. Now I'm one of the four partners in Sideshow Toys, and I sculpt all of our dolls.

Did you want to be a sculptor as a kid?
I grew up in Stockton, California, which is familiar to Tap fans as the site of the Themeland Amusement Park. I was really into horror films because of the makeup and costumes. I still love all the classics: Frankenstein, the Creature From the Black Lagoon, the Phantom of the Opera.

How did you land the Spinal Tap deal?
Sideshow's designer, Ken Morgan, and I are fans of the film. We were thinking about dolls we'd love to do, and Spinal Tap came up. We approached the band about creating action figures, and they loved the idea.

Tell me about the process of making the heads of each doll.
David St. Hubbins doll
Ken and I met with the band and took photos of their heads. It was a kick to meet them, although I tried to remain professional. I had each of them pose expressionless, then slowly turn around so I could take four to six shots around their heads. Using the photos as a model, I sculpted each head in wax at one-sixth scale, or the same size they appear on the dolls. To do this, I shrank myself down so my head was also an inch-and-a-half inch high. Actually, I use a custom tool that resembles a looped piece of wire. It's a process of adding wax and taking it away. You block out the general features and then hone in for the finer features such as eyelids and nostrils.
Nigel Tufnel dollOnce the band was satisfied with the look of the sculpted heads, we made a soft rubber mold and from that a copy out of resin. The hair is sculpted in soft rubber and attached. We considered doing the hair with synthetic strands, such as you'd see on a Barbie, but the band's haircuts are stylized and we thought rooted hair might look too generic.

How about the rest of the body and the costumes?
We use standard 12-inch poseable male doll figures. The challenge of the fabric costumes was finding leopard skin fabric in the right scale for Nigel's vest. The spots had to Derek Smalls dollbe one-sixth scale to look right. With Derek we had to find convincing artificial leather that was moveable. There were no real problems with David; he's in white.
We also created specialized hands, positioned as they might be when strumming a guitar. We could have saved some money by just using stock hands but that wouldn't have looked realistic.

Who else is involved in making the dolls?
Tom Gilliland painted each doll and saw through the costume design. Robin Ferguson did the package design and Ken Morgan did the doll design. He works in 2-D and then I put it into 3-D. Sideshow has 15 to 20 employees in the office each day, depending on their moods.

How are the dolls selling? Do people order one doll more than others?
Spinal Tap doll box
We started taking orders in October and virtually everyone has ordered all three dolls, which is smart. You can't have one without the others, and because there's a limited supply, people may not be able to get the other two later on. The plan is to have a second set of Tap dolls ready by February. I'll sculpt them from different portraits, and we'll give them new outfits. They'll also be able to speak their signature lines. [Sadly, these second set of dolls never came to be. But here's an exclusive look at what they were supposed to look like. Elsewhere, Cosmic Shambles has posed the dolls in some delectable positions.—Ed.]

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